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Filtration

The separation of solid particles from a fluidsolids suspension of which they are a part by passage of most of the fluid through a septum or membrane that retains most of the solids on or within itself. The septum is called a filter medium, and the equipment assembly that holds the medium and provides space for the accumulated solids is called a filter. The fluid may be a gas or a liquid. The solid particles may be coarse or very fine, and their concentration in the suspension may be extremely low (a few parts per million) or quite high (>50%).

The object of filtration may be to purify the fluid by clarification or to recover clean, fluid-free particles, or both. In most filtrations the solids-fluid separation is not perfect. In general, the closer the approach to perfection, the more costly the filtration; thus the operator of the process cannot justify a more thorough separation than is required.

Gas filtration involves removal of solids (called dust) from a gas-solids mixture because: (1) the dust is a contaminant rendering the gas unsafe or unfit for its intended use; (2) the dust particles will ultimately separate themselves from the suspension and create a nuisance; or (3) the solids are themselves a valuable product that in the course of its manufacture has been mixed with the gas.

Three kinds of gas filters are in common use. Granular-bed separators consist of beds of sand, carbon, or other particles which will trap the solids in a gas suspension that is passed through the bed. Bag fitters are bags of woven fabric, felt, or paper through which the gas is forced; the solids are deposited on the wall of the bag. Air filters are light webs of fibers, often coated with a viscous liquid, through which air containing a low concentration of dust can be passed to cause entrapment of the dust particles.

Liquid filtration is used for liquid-solids separations in the manufacture of chemicals, polymer products, medicinals, beverages, and foods; in mineral processing; in water purification; in sewage disposal; in the chemistry laboratory; and in the operation of machines such as internal combustion engines.

Liquid filters are of two major classes, cake filters and clarifying filters. The former are so called because they separate slurries carrying relatively large amounts of solids. They build up on the filter medium as a visible, removable cake which normally is discharged “dry” (that is, as a moist mass), frequently after being washed in the filter. It is on the surface of this cake that filtration takes place after the first layer is formed on the medium. The feed to cake filters normally contains at least 1% solids. Clarifying filters, on the other hand, normally receive suspensions containing less than 0.1% solids, which they remove by entrapment on or within the filter medium without any visible formation of cake. The solids are normally discharged by backwash or by being discarded with the medium when it is replaced.

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From McGraw-Hill Concise Encyclopedia of Environmental Science. The Content is a copyrighted work of McGraw-Hill and McGraw-Hill reserves all rights in and to the Content. The Work is © 2008 by The McGraw-Hill Companies, Inc.
 

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